China OEM High Efficiency and Smooth Transmission Low Noise No Slipping Htd Mxl XL L H Xh Xxh at Type Synchronous Pulley pulley block

Product Description


High Efficiency and Smooth Transmission Low Noise No Slipping HTD MXL XL L H XH XXH AT Type Synchronous Pulley

Synchronous pulley drive includes an annular belt with central teeth on the inner peripheral surface and a belt pulley with corresponding teeth. It is a new type of belt transmission that combines the advantages of belt transmission, chain transmission, and gear transmission. During operation, the belt teeth mesh with the grooves of the belt pulley to transmit movement and power.
Synchronous pulleys are usually made of steel, aluminum alloy, cast iron, brass, and other materials. The inner cavity has circular, D-shaped, and tapered holes. Surface treatment includes natural color oxidation, blackening, galvanizing, high-frequency quenching, etc. The level of accuracy depends on the customer’s requirements.
Application of synchronous pulley:
Synchronous pulleys are widely used in automobile, textile, printing and packaging equipment, sewing equipment, office equipment, laser engraving equipment, tobacco, financial machinery, stage lighting, communication food machinery, medical machinery, steel machinery, petrochemical, instrumentation, various precision machine tools, and other fields.

Products Specification

Product Name

Aluminium Alloy/Steel Timing Pulley Trapezoid MXL/XL/L/H/XH/XXH
T-type T2.5/T5/T10/T20/AT3/AT5/AT10/AT20 and 2M/3M/5M/8M/14M/20M and
S3M/S5M/S8M/S14M Synthconous Pulley

Teeth profile

Trapezoidal toothed

MXL, XXL, XL, L, H, XH, XXH

T-toothed

T2.5/T5/T10/T20/AT3/AT5/AT10/AT20

Arc toothed

HTD2M,HTD3M, HTD5M, HTD8M, HTD14M, HTD20M

S-toothed

S2M, S3M, S4.5M, S5M, S8M, S14M

Parabolic toothed(RPP)

P2M, P3M, P5M, P8M, P14M

GT/GT2/GT3/Arc toothed

1.5GT,2GT,3GT,5GT, 2MGT,3MGT,5MGT,8MGT,14MGT,Y8M

Teeth Quantity

10-150 teeth or customized

Inner Bore

3-200mm H7 precision or customized

Belt width

4mm, 6mm, 9mm, 10mm, 12mm, 15mm, 20mm, 25mm, 30mm, 40mm, 50mm, 1/4”, 5/16”, 3/8”, 1/2”, 3/4”, 1”, 1.5”, 2”or customized

Accessories

We can provide the service of assembling setscrews, bearings, shafts, or taper bush

Surface treatment

Anodize, Black Oxide, Phosphate and Galvanization

Material

Steel, aluminum alloy, cast iron, brass, and other materials

Application

3D printer, Automation equipment, Power transmission, Embroidery machine, etc.

Service

OEM ODM Customized

Timing belt
Related products
Warehouse inventory
The warehouse covers an area of 5000 square CHINAMFG and can provide various standard models of A/B/C/Z, with unlimited quantities and a large inventory. At the same time, it accepts multiple non-standard customized drawings. The daily output is 10 tons, and the delivery time is short.

Company Information

 

 

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Type: Agricultural
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Material: Iron
Power Source: Electricity
Weight: 6kg
After-sales Service: Installation Guide 3-Year Warranty

xl pulley

What is the significance of precision machining in XL pulley manufacturing?

Precision machining plays a crucial role in XL pulley manufacturing, offering several significant benefits. Here is a detailed explanation of the significance of precision machining in XL pulley manufacturing:

1. Accurate Dimensional Control:

Precision machining ensures accurate dimensional control in the manufacturing process of XL pulleys. The precise shaping and machining of the pulleys’ components, such as the hub, bore, and tooth profile, guarantee the correct fit and alignment with other components in the power transmission system. Accurate dimensional control results in smooth and efficient operation of the pulleys.

2. Consistent Tooth Profile:

Precision machining allows for the consistent production of the tooth profile on XL pulleys. The teeth on the pulleys must have precise shapes and dimensions to properly engage with the teeth of the timing belt, ensuring reliable power transmission. Consistency in tooth profile eliminates irregularities or variations that could lead to belt slippage, premature wear, or reduced system efficiency.

3. High Surface Quality:

Precision machining techniques produce XL pulleys with high surface quality. The smooth and polished surfaces of the pulleys reduce friction and wear, contributing to improved efficiency and prolonged belt life. High surface quality also minimizes noise, vibrations, and the risk of debris accumulation, ensuring smooth and reliable operation in various industrial applications.

4. Tight Tolerances:

Precision machining allows for the production of XL pulleys with tight tolerances. Tight tolerances ensure close adherence to specified dimensions and performance requirements. The precise alignment of pulley components, such as the bore and keyway, with the shaft guarantees a secure and accurate fit. Tight tolerances enhance the pulley’s overall performance, reliability, and compatibility with other system components.

5. Customization Capabilities:

Precision machining enables the customization of XL pulleys to meet specific application requirements. Manufacturers can easily modify the pulley’s design, dimensions, or features to tailor it for unique industrial needs. Precision machining techniques facilitate the production of custom pulleys with precise specifications, ensuring optimal performance and compatibility with the intended application.

6. Efficient Production Process:

Precision machining techniques, such as computer numerical control (CNC) machining, offer efficient and automated processes for XL pulley manufacturing. CNC machines can produce pulleys with high accuracy and repeatability, reducing human errors and ensuring consistent quality. The efficient production process enabled by precision machining results in cost-effective manufacturing, shorter lead times, and increased production capacity.

In summary, precision machining is of significant importance in XL pulley manufacturing due to its ability to achieve accurate dimensional control, consistent tooth profile, high surface quality, tight tolerances, customization capabilities, and efficient production processes. These factors contribute to the overall performance, reliability, and compatibility of XL pulleys in various industrial applications.

xl pulley

What are the advantages of using XL pulleys in power transmission systems?

XL pulleys offer several advantages when used in power transmission systems. Here are some of the key advantages:

1. Precise Motion Control:

XL pulleys, along with their corresponding timing belts, provide precise motion control in power transmission systems. The teeth on the pulleys engage with the teeth on the belt, resulting in accurate and repeatable positioning. This makes XL pulleys suitable for applications that require precise speed and position control, such as robotics, CNC machines, and automation systems.

2. High Efficiency:

The toothed profile of XL pulleys enables efficient power transmission with minimal energy loss. The positive engagement between the pulley and the timing belt reduces slippage and ensures a high level of efficiency in transferring rotational motion. This efficiency is particularly advantageous in applications where power efficiency is critical, as it helps reduce energy consumption and improves overall system performance.

3. Wide Range of Speed Ratios:

XL pulleys are available in various tooth counts, allowing for a wide range of speed ratios in power transmission systems. By selecting different pulley sizes or combinations, the rotational speed can be adjusted to match the specific requirements of the application. This flexibility in speed ratios makes XL pulleys versatile and adaptable to different speed and torque requirements.

4. Low Noise and Vibration:

XL pulleys and timing belts operate with minimal noise and vibration compared to other power transmission methods, such as gears or chain drives. The toothed design reduces backlash and ensures smooth and quiet operation. This advantage is particularly beneficial in applications that require low noise levels, precision, and reduced mechanical vibrations.

5. Maintenance-Free Operation:

XL pulleys and timing belts are typically maintenance-free components. Unlike traditional belt drives that require regular tension adjustments or lubrication, XL pulleys and belts do not require periodic maintenance. This reduces the overall maintenance costs and improves the reliability of the power transmission system.

6. Compact and Lightweight:

XL pulleys are compact and lightweight compared to some alternative power transmission components, such as gears or chain drives. This compactness allows for space-saving designs and makes them suitable for applications with limited space or weight restrictions.

Overall, XL pulleys offer precise motion control, high efficiency, a wide range of speed ratios, low noise and vibration, maintenance-free operation, and compactness. These advantages make XL pulleys a popular choice in various power transmission systems across industries.

xl pulley

What materials are typically used in the construction of XL pulleys?

The construction of XL pulleys involves the use of various materials, depending on the specific application requirements, load capacity, and cost considerations. Here are the materials commonly used in the construction of XL pulleys:

1. Aluminum:

Aluminum is a lightweight and corrosion-resistant material commonly used in XL pulleys. It offers good strength-to-weight ratio and excellent machinability, making it suitable for many applications. Aluminum pulleys are often used in robotics, automation systems, and other applications where weight reduction is desirable.

2. Steel:

Steel is a durable and robust material used in XL pulleys for applications that require higher load capacity and strength. Steel pulleys provide excellent resistance to wear and can handle heavy-duty applications. They are commonly used in industrial machinery, automotive components, and other demanding applications.

3. Plastic:

Plastic pulleys are lightweight, cost-effective, and offer good resistance to chemicals and corrosion. They are commonly made from materials such as nylon, acetal, or polycarbonate. Plastic pulleys are used in a variety of applications, including 3D printers, medical devices, and smaller-scale machinery.

4. Composite Materials:

Composite materials, such as fiberglass-reinforced polymers, are sometimes used in the construction of XL pulleys. These materials offer a combination of properties, including high strength, low weight, and resistance to corrosion. Composite pulleys are often used in aerospace, marine, and other specialized applications.

5. Stainless Steel:

Stainless steel is chosen for XL pulleys when corrosion resistance is of utmost importance. Stainless steel pulleys exhibit excellent resistance to rust and corrosion, making them suitable for applications in harsh environments or where exposure to moisture or chemicals is expected.

It’s important to note that the material selection for XL pulleys depends on factors such as the application requirements, load capacity, environmental conditions, and budget constraints. Manufacturers consider these factors to determine the most suitable material for achieving the desired performance and reliability in specific applications.

China OEM High Efficiency and Smooth Transmission Low Noise No Slipping Htd Mxl XL L H Xh Xxh at Type Synchronous Pulley   pulley block	China OEM High Efficiency and Smooth Transmission Low Noise No Slipping Htd Mxl XL L H Xh Xxh at Type Synchronous Pulley   pulley block
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