China Standard Mxl XL L Htd 3m 5m 8m Aluminum Alloy Timing Synchronous Automotive Rubber Poly V Transmission Belt Pulley pulley block

Product Description

INDUSTRIAL TIMING PULLEY 

. Feature

Our Timing Belt uses Japan-imported high quality synthetic neoprene, high quality glass fiber cord and tooth surface with nylon 66 high stretch do the protection. The timing belt adapts teeth or teeth mesh to transfer power. It needs no lubrication, no slip, no pollution, less noise. The transmission efficiency is over 98%, and the speed ratio can reach 1:10. Linear velocity can be up to 50m/s. Its dynamic bending wind gives a good fatigue performance, and good aging heat-resistance abrasion performance.

. Parameters

Figure 1. Physicomechanical Property

Item  Trapezoid Teeth Arc Teeth
XL L H XH XXH 3M 5M 8M 14M 20M
Tensile Strength N/mm 80 120 270 380 450 90 160 300 400 520
Elongation Reference at Loading   N 60 90 220 300 360 70 130 240 320 410
Adhesion strength of cloth N/mm 5 6.5 8 10 12 6 10 12 15
Adhesion strength of core N/mm 200 300 600 800 1500 400 700 1200 1600
Gear shearing intensity N/mm 50 60 70 75 90 50 60 80 100
Elongation ≤ % 4%
Hardness Shore A 75 ± 5

Figure 2: Belt Teeth Size

Type Pitch (pb) mm Tooth height (ht) mm Belt thick (hs) mm Angle
MXL 2.032 0.51 1.14 40º
XXL 3.175 0.76 1.52 40º
XL 5.080 1.27 2.3 40º
L 9.525 1.91 3.6 40º
H 12.7 2.29 4.3 40º
XH 22.225 6.35 11.2 40º
XXH 31.7 9.53 15.7 40º
T2.5 2.5 0.7 1.3 40º
T5 5.0 1.2 2.2 40º
T10 10 2.5 4.5 40º
T20 20 5.0 8.0 40º
AT5 5.0 1.2 2.7 40º
AT10 10 2.5 5.0 40º
AT20 20 5.0 8.0 40º

 
. Production Equipment
01, pulley CNC processing zone                            02, synchronous belt making machine                  03, synchronous round roll teeth processing zone
04, synchornous belt curing processing zone        05, 3 roll calender                                            06, direct drive belt forming machine
07, pulley workshop timing mould

. Quality Testing
 

FAQ

Q1.  Can I have a sample order?
        Yes, any sample order is welcome to know the quality of our products.

Q2.  What about the lead time of the sample or the final order?
        2-5 days for normal sample.
        20-30 days for a formal order.

Q3. How much is the minimum quantity for each item in 1 order?
       One mould quantity is ok. Usually around 100pcs for small item, several dozens for big item. 

Q4. Is it possible to print our logo or brand on the belt?
       Yes, we can print your logo or design on the belt after receipt of your formal authorization        letter of the logo or your brand.

Q5. Do you offer the guarantee for your product?
       Yes, usually we offer 1 year warranty for all of our products.

 

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Standard or Nonstandard: Standard
Application: Electric Cars, Motorcycle, Car
Feature: Wear-Resistant, High Temperature-Resistance
Tensile Strength: Strong
Material: Rubber
Type: Toothed Belt
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

xl pulley

Can XL pulleys be integrated into existing mechanical systems for upgrades?

Yes, XL pulleys can be integrated into existing mechanical systems for upgrades. Here is a detailed explanation of the integration process and the benefits of upgrading with XL pulleys:

1. Compatibility:

XL pulleys are designed to be compatible with standard timing belts, making them suitable for integration into existing systems that utilize timing belt drives. The pulleys are available in various sizes and tooth profiles, allowing for easy replacement and compatibility with different belt lengths and widths.

2. Improved Performance:

Integrating XL pulleys into an existing mechanical system can lead to improved performance. XL pulleys offer advantages such as higher torque capacity, increased speed capabilities, and better power transmission efficiency compared to smaller pulley sizes. Upgrading to XL pulleys can enhance the system’s overall performance, allowing for higher loads, faster speeds, and improved efficiency.

3. Enhanced System Precision:

XL pulleys are known for their precise tooth profiles and accurate dimensional control. By integrating XL pulleys, the system can benefit from improved positional accuracy and reduced backlash. This is particularly important in applications where precise positioning or synchronization is crucial, such as CNC machines, robotics, or high-precision conveyors.

4. Customization Options:

XL pulleys offer customization options, allowing them to be tailored to specific system requirements. Manufacturers can modify pulley dimensions, bore sizes, keyway configurations, or tooth profiles to match the existing system’s needs. This customization capability ensures a seamless integration into the system without the need for significant modifications or adaptations.

5. Cost-Effective Upgrade:

Integrating XL pulleys into an existing mechanical system can be a cost-effective upgrade option. Since the system’s core components, such as the shafts and bearings, remain unchanged, the upgrade primarily involves replacing the existing pulleys with XL pulleys. This reduces the cost and complexity associated with a complete system overhaul while still providing significant performance improvements.

6. Ease of Installation:

The integration of XL pulleys into existing systems is relatively straightforward. The process typically involves removing the old pulleys and replacing them with the new XL pulleys. As long as the pulley dimensions and tooth profiles are compatible, installation can be completed with basic tools and minimal downtime.

7. System Scalability:

XL pulleys offer scalability options, allowing for future system expansions or modifications. If the mechanical system requires capacity upgrades or changes in operating conditions, integrating XL pulleys provides flexibility for system scalability. Additional pulleys can be easily added or replaced to accommodate the evolving needs of the system.

In summary, XL pulleys can be successfully integrated into existing mechanical systems for upgrades. The compatibility, improved performance, enhanced precision, customization options, cost-effectiveness, ease of installation, and system scalability make XL pulleys a viable choice for upgrading mechanical systems to achieve better performance, efficiency, and adaptability.

xl pulley

What maintenance practices should be followed to ensure the longevity of XL pulleys?

To ensure the longevity of XL pulleys, it is important to follow proper maintenance practices. Here are some key practices to consider:

1. Regular Inspection:

Perform regular visual inspections of the XL pulleys to check for any signs of wear, damage, or misalignment. Look for worn-out or damaged teeth, cracks, or excessive wear on the pulley surfaces. Inspect the pulleys for proper alignment and ensure that they are securely mounted.

2. Belt Tension:

Maintain the proper tension in the timing belt that is used with the XL pulleys. Incorrect belt tension can cause slippage, premature wear, and reduced power transmission efficiency. Follow the manufacturer’s guidelines or specifications to determine the correct tension for the specific application and adjust it accordingly.

3. Lubrication:

XL pulleys typically do not require lubrication as they are designed for dry operation. However, in some cases, the manufacturer may recommend specific lubrication practices for certain applications. If lubrication is required, use the recommended lubricant and follow the manufacturer’s instructions carefully.

4. Cleaning:

Keep the XL pulleys clean and free from debris, dust, or other contaminants. Regularly clean the pulleys using a soft brush or cloth to remove any build-up that may affect their performance or cause premature wear.

5. Environmental Considerations:

Consider the operating environment of the XL pulleys and take appropriate measures to protect them. In harsh or corrosive environments, use pulleys made from materials that are resistant to corrosion or degradation. Implement protective measures such as covers or enclosures to shield the pulleys from exposure to dirt, moisture, or chemicals.

6. Replacement:

If any signs of significant wear, damage, or deformation are observed during inspections, consider replacing the XL pulleys promptly. Continuing to use worn-out or damaged pulleys can lead to reduced performance, increased risk of failure, and potential damage to other components in the power transmission system.

It is important to consult the manufacturer’s guidelines and recommendations for specific maintenance practices for the XL pulleys used in your application. Following the recommended maintenance practices will help ensure the longevity, reliability, and optimal performance of the XL pulleys in power transmission systems.

xl pulley

In which applications and industries are XL pulleys commonly used?

XL pulleys find extensive use in various applications and industries that require precise motion control and power transmission. Here are some common applications and industries where XL pulleys are commonly employed:

1. Robotics:

XL pulleys are utilized in robotic systems for precise positioning and movement control of robot arms, grippers, and other robotic components. They enable accurate and synchronized motion, allowing robots to perform complex tasks with precision.

2. CNC Machines:

CNC (Computer Numerical Control) machines, such as milling machines and lathes, rely on XL pulleys for precise control of spindle speed and tool positioning. The accurate motion provided by XL pulleys ensures high-quality machining and dimensional accuracy in CNC operations.

3. 3D Printers:

XL pulleys are commonly used in 3D printers to control the movement of the print head and the positioning of the build platform. The precise motion control facilitated by XL pulleys contributes to the accuracy and fine detail of the printed objects.

4. Automated Systems:

XL pulleys are employed in various automated systems, including conveyor systems, packaging machinery, assembly lines, and material handling equipment. These systems require synchronized and precise motion to ensure efficient and accurate operation.

5. Industrial Machinery:

In industrial settings, XL pulleys are used in a wide range of machinery, such as textile machines, printing presses, woodworking equipment, and industrial automation systems. They provide reliable power transmission and motion control in these demanding applications.

6. Automotive Industry:

XL pulleys are utilized in automotive applications, including engine timing systems, accessory drives, and power steering systems. The precise control and synchronization offered by XL pulleys contribute to efficient and reliable operation of these automotive components.

7. Medical Devices:

In the medical field, XL pulleys are found in equipment such as diagnostic machines, laboratory automation systems, and surgical instruments. They enable accurate movement and positioning, ensuring the precision required for medical procedures and diagnostics.

8. Aerospace and Defense:

XL pulleys are used in aerospace and defense applications, such as satellite positioning systems, guidance systems, and unmanned aerial vehicles (UAVs). The reliable motion control provided by XL pulleys is crucial for the accurate operation of these aerospace and defense systems.

9. Research and Development:

In research and development laboratories, XL pulleys are employed in experimental setups, prototyping systems, and testing equipment. Their precise motion control capabilities support the development and validation of new technologies and products.

In summary, XL pulleys are commonly used in applications and industries that require precise motion control and power transmission. Their versatility and reliability make them suitable for a wide range of applications, from robotics and CNC machines to 3D printers, automated systems, automotive components, medical devices, aerospace, and research and development.

China Standard Mxl XL L Htd 3m 5m 8m Aluminum Alloy Timing Synchronous Automotive Rubber Poly V Transmission Belt Pulley   pulley block	China Standard Mxl XL L Htd 3m 5m 8m Aluminum Alloy Timing Synchronous Automotive Rubber Poly V Transmission Belt Pulley   pulley block
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