China Rubber Conveyor Pulley Drum Pulley Drive Pulley for Mining pulley belt

Solution Description

Solution Description

The drum straight was manufactured by massive seamless metal:

We exactly cut the tube by using the flame slicing machine, and weld the interior pulley disc by making use of the specialist pulley welding equipment, and weld the pulley sleeve and disc by making use of the positioner. We use the massive drum lathe procedure the outside circle, so that it makes certain the pulley has the uniform thickness and modest pulsation. We select forty five# spherical metal and sleeve and approach the total shaft so that it assures shaft concentricity and reduction for the eccentric shaft pressure. It make positive the pulley go much more secure, substantial high quality bearing which is sizzling charging and bearing block are geared up inner bearing enlargement unit, so the bearing can be very easily pushed to the bearing situation and it avoids the bearing damage from the beating. We want make the eliminating inner pressure remedies when the pulley’s stand up to forces exceed 80KN and we will make the static harmony inspection when the belt velocity exceeds 2.5m/s.

Making distinct requirements pulley: creation scope diameter: 114mm-2400mm, duration: 260mm-3400mm

We can generate different kind, distinct high quality, different standard pulley according to the clients requests.

Thorough Photos

Description Fabrication Services flat belt idler pulley for belt conveyor
Application Used in electric power, metallurgy,mine,coal, cement,metal,chemical, port, hydroelectric power and grain industries
Pipe/Tube/Shell 1)Materials:Q235 Steel
two)Diameter:219mm-3000mm
three)Length:500mm-5000mm,depends on the belt width of the conveyor
Shaft/Axis Content:#45 Steel
Bearing Big roving crack, deep groove ball with double sealing
Welding Pipe and bearing housing with automatic welding
Area Smooth steel color surface,  rubber lagging surface
Color Red,environmentally friendly,blue or as require
Service life More than 30,000 hours
Common GB,ISO,DIN,CEMA,JIS

Packaging & Shipping and delivery

 

Company Profile

HangZhou CZPT Conveying Equipment Co, Restricted was located in May possibly, 2005. It registered capital is 11.sixty eight million CNY. It is a private business of stock holding program. It is situated in financial and technological advancement zone of Xihu (West Lake) Dis. town. We can produce CZPT Manufacturer TD75, DT II, DT IIA fixed belt conveyor, mobile lifting belt conveyor, enviromental defense belt conveyor, sluge belt conveyor, mine belt conveyor, farming belt conveyor, farming belt conveyor, workshop line, massive dip angle belt conveyor, roller conveyor, roller and pulley. We have specific belt conveyor designer group. We have been granted industrial generation licenses, Top quality certification, trademark with reputation. It is improved CZPT model. We source our goods to home and abroad machinery factories. Also offer best value to our dealers’ and trading business. And we have independent export authority. In accordance to various demands of domestic and international customers’ drawings, we can generate German DIN standard , Australian AS standard, Japanese JIS standard, American CEMA common, South African SANS-SABS regular, Russian Gost normal, French AFNOR standard, and many others. Products are exports to the Center East, Africa, The usa, Australia, Europe, Southest Asia, Russia and other countries and locations.

There are big-scale lathe, CNC device, double urgent equipment, double welding machine, double dull machine, milling device, skilled equipments machines. We can make fifty meters belt conveyor, twenty pieces drum, 500 sets bracket, we can produce 2000 items roller for every working day and 700 thousand rollers per year. We choose SRB model bearing and specific tube , cold-drawing shaft and specific housing and labyrinth seals. The skilled inspectors use screening gear to look at the roller of the results for water-proof, preventing static electric power sideway, relocating up and down, revolving resistance and falling check. The examine end result is that the certified fee of the rollers is over ninety eight%. The sounds of the rollers is extremely reduced and its working is very nimble. The existence of the rollers is more than 30000 hours, and the goods are praised by our clients. Our roller are extensively used in coal mine, mines, ports, steel crops, fertilizer vegetation, animal feed factory, cement huge modest and medium enterprises.

Our business pursues that credit rating is as aim and top quality is the most crucial. We requests to stay and produce with high quality and credit score. Strength the inner administration and enhance the top quality of the products continuously. Offer you the greatest merchandise for buyers from the beginning to the stop. At the same time, offer the best support for buyers.

Our Positive aspects

What varieties of Conveyor Pulleys we can manufacture:

Conveyor head pulley, Conveyor generate pulley, Conveyor bend pulley, Conveyor Tail Pulley
Conveyor stress pulley, Conveyor snub Pulley, Conveyor CZPT Pulley, Conveyor take up Pulley and so on Our workshop

Edge:
The daily life time: More than 30000 hours
Samples for screening are offered.
The a lot more comfortable payment phrases

Thorough conveyor roller idler function:
1. Roller idlers Dia 50mm-219mm, duration 190-3400mm, which are utilised in the metal industry, harbor, coal market, energy industry, cement business, etc
2. Tube: Q235
3. Shaft: 45# Steel
5. Bearing: Solitary & Double Row Deep Groove Ball Bearing 2RZ&2Z with C3 clearance.

6. Seals: Grease retaining internal seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal.
seven. Lubrication: Grease is Lithium soap kind grease with Rust Inhibitors.
eight. Welding: Combined gas shielded arc welding end
nine. Painting: Regular painting, very hot galvanized painting, electric static spraying portray, baked portray
In addition to we can manufacture the rollers and idlers according to the buyers’ needs

 

Certifications

FAQ

one. who are we?
We are based mostly in ZheJiang , China, commence from 2005,sell to Mid East(64.00%),Eastern Asia(16.00%),South The united states(7.00%),Southeast Asia(7.00%),Africa(6.00%). There are whole about 51-100 folks in our place of work.

two. how can we ensure quality?
Constantly a pre-creation sample just before mass production
Often last Inspection before shipment

3.what can you purchase from us?
Belt Conveyor,Conveyor Spare Components,Conveyor Pulley,roller brackets,belts

4. why need to you get from us not from other suppliers?
We have a specialist group with abundant knowledge in conveyor industry at CZPT Our staff will offer initial-class services to you.

five. what solutions can we give?
Acknowledged Shipping and delivery Terms: FOB,CFR,CIF,EXW,FAS,FCA,Categorical Delivery
Approved Payment Forex:USD,EUR,CNY
Acknowledged Payment Sort: T/T,L/C,Credit Card,PayPal,Western Union,Income
Language Spoken:English,Chinese,Russian

 

Material: Carbon Steel
Surface Treatment: Baking Paint
Motor Type: Frequency Control Motor
Installation: Turning
Keyword: Drum Conveyor Pulley
Warranty: 1 Year

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Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

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Customization:

###

Description Fabrication Services flat belt idler pulley for belt conveyor
Application Used in electric power, metallurgy,mine,coal, cement,steel,chemical, port, hydroelectric power and grain industries
Pipe/Tube/Shell 1)Material:Q235 Steel
2)Diameter:219mm-3000mm
3)Length:500mm-5000mm,depends on the belt width of the conveyor
Shaft/Axis Material:#45 Steel
Bearing Big roving crack, deep groove ball with double sealing
Welding Pipe and bearing housing with automatic welding
Surface Smooth steel color surface,  rubber lagging surface
Color Red,green,blue or as require
Service life More than 30,000 hours
Standard GB,ISO,DIN,CEMA,JIS
Material: Carbon Steel
Surface Treatment: Baking Paint
Motor Type: Frequency Control Motor
Installation: Turning
Keyword: Drum Conveyor Pulley
Warranty: 1 Year

###

Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Description Fabrication Services flat belt idler pulley for belt conveyor
Application Used in electric power, metallurgy,mine,coal, cement,steel,chemical, port, hydroelectric power and grain industries
Pipe/Tube/Shell 1)Material:Q235 Steel
2)Diameter:219mm-3000mm
3)Length:500mm-5000mm,depends on the belt width of the conveyor
Shaft/Axis Material:#45 Steel
Bearing Big roving crack, deep groove ball with double sealing
Welding Pipe and bearing housing with automatic welding
Surface Smooth steel color surface,  rubber lagging surface
Color Red,green,blue or as require
Service life More than 30,000 hours
Standard GB,ISO,DIN,CEMA,JIS

How to Assemble a Pulley System

A pulley is a wheel that rotates on a shaft or shaft to support the movement of a taut cable. Pulleys allow power to be transmitted from the shaft to the cable.
pulley

Simple pulley

The simplest theory of operation of a pulley system assumes that the rope and weight are weightless and that the rope and pulley are not stretched. Since the force on the pulley is the same, the force on the pulley shaft must also be zero. Therefore, the force exerted on the pulley shaft is also distributed evenly between the two wires passing through the pulley. The force distribution is shown in Figure 1.
The use of simple pulleys is as old as history. Before the Industrial Revolution, people relied on muscle strength to carry heavy loads. Pulleys, levers and ramps make this possible. Today, we can see pulleys in a variety of systems, from exercise equipment to garage doors, and even rock climbers use them to help them reach greater heights. As you can see, these simple machines have been around for centuries and are used in everyday life.
Another simple pulley system is the pulley system. In this system, there is a fixed pulley at the top and a movable pulley at the bottom. The two pulleys are connected by a rope. This combination reduces the amount of work required to lift the load. Additionally, the ropes used in this system are usually made of rope and woven through the individual wheels of the pulley drum.
A pulley is an ingenious device that distributes weight evenly and can be used to lift heavy objects. It is easy to build and can be easily modified for a wide range of activities. Even young children can make their own with very few materials. You can also use simple household items such as washing machines, thin textbooks and even chopsticks. It’s very useful and can be a great addition to your child’s science and engineering activities.
The simplest pulley system is movable. The axis of the movable pulley can move freely in space. The load is attached to one end of the pulley and the other end to the stationary object. By applying force on the other end of the rope, the load is lifted. The force at the other end of the rope is equal to the force at the free end of the pulley.
Another form of pulley is the compound pulley. Compound pulleys use two or more wheels to transmit force. Compound pulleys have two or more wheels and can lift heavier objects. Dim is POLE2.
pulley

tapered pulley

It is important to clean and align the bolt holes before assembling the tapered pulley. The screws should be lubricated and the threads cleaned before installation. To install the pulley, insert it into the shaft keyway. The keyway should be aligned with the shaft hole to prevent foreign matter from entering the pulley. Then, alternately tighten the bolts until the pulley is tightened to the desired torque.
A tapered pulley is a basic structure. The pulley belt is arranged across four steps. Installed between the headstock casting and the main shaft, it is often used in the paper industry. It integrates with printing machinery and supports assembly lines. These pulleys are also available in metric range options, eliminating the need for ke-waying or re-drilling. They are easy to install, and users can even customize them to suit their needs.
CZPT Private Limited is a company that provides unique products for various industries. This large product is used for many different purposes. Also, it is manufactured for industrial use. The company’s website provides detailed specifications for the product. If you need a tapered pulley, contact a company in your area today to purchase a quality product!
Tapered pulleys are vital to paper mill machinery. Its special design and construction enable it to transmit power from the engine source to the drive components. The advantages of this pulley include low maintenance costs and high mechanical strength. Cone wheel diameters range from 10 inches to 74 inches. These pulleys are commonly used in paper mills as they offer low maintenance, high mechanical strength and low wear.
A tapered sleeve connects the pulley to the shaft and forms an interference fit connector. The taper sleeve is fixed on the shaft with a key, and the corresponding inner hole is fixed on the shaft with a key. These features transmit torque and force to the pulley through friction. This allows the tapered pulley to move in a circular motion. The torque transfer characteristics of this pulley are most effective in high speed applications.
The sleeve is the most important part when assembling the tapered pulley. There is an 8-degree taper inside the cone, which is closely connected to the inner surface of the pulley. Taper sleeves and pulleys are interchangeable. However, tapered pulleys can be damaged after prolonged use.
pulley

pulley pulley system

A pulley pulley system is a great way to move heavy objects. These systems have been around for centuries, dating back to the ancient Greeks. This simple mechanism enables a person to lift heavy objects. These blocks are usually made of rope, and the number of turns varies for different types of rope. Some blocks have more cords than others, which creates friction and interferes with the easy movement of the lifting system.
When using a pulley pulley, the first thing to decide is which direction to pull. Unfavorable rigging means pulling in the opposite direction. In theory, this method is less efficient, but sometimes requires a certain amount of work space. The benefit is that you will increase the mechanical advantage of the pulley by pulling in the opposite direction. So the interception and tackle system will give you more of a mechanical advantage.
Pulley pulleys are an excellent choice for lifting heavy objects. The system is simple to install and users can easily lift objects without extensive training. Figure 3.40 shows a pulley in action. In this photo, the person on the left is pulling a rope and tying the end of the rope to a weight. When the rope is attached to the load, the rope will be pulled over the pulley and pulley.
The blocks on the blocks are attached to the ends of the rope. This creates unique lifting advantages compared to single-line systems. In Figure 3, the tension of each thread is equal to one-third of the unit weight. When the rope is pulled over the pulley, the force is divided equally between the two wires. The other pulley reverses the direction of the force, but that doesn’t add any advantage.
Use pulleys to reduce traction and load. The weight of the load has not changed, but the length of the rope has increased. Using this method, lifting the load by pulling the rope four times reduces the force required to lift one foot. Likewise, if the pulley system had four pulleys instead of three, the length of the rope would be tripled.
The system can transmit loads in any direction. Rope length is determined by multiplying the distance from the fixed block to the load by the mechanical advantage. If the mechanical advantage is 3:1, then passing the rope through the pulley 3 times will produce the required traction distance. Also, the length of the rope will depend on the mechanical advantage, so if the load is three times the length of the rope, it will be more than three times the required length.

China Rubber Conveyor Pulley Drum Pulley Drive Pulley for Mining     pulley belt	China Rubber Conveyor Pulley Drum Pulley Drive Pulley for Mining     pulley belt
editor by czh 2023-01-02