Product Description
Model NO. | Custom Parts | Application | Fastener, Auto and Motorcycle Accessories, Hardware Tool, Machinery Accessory |
Standard | GB, EN, China GB Code, JIS Code, TEMA, ASME | Surface Treatment | Anodizing |
Production Type | Mass Production | Machining Method | CNC Machining |
Material | Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron | Drawing Type | Dwg, Dxf, Step, Iges, Pdf, STP, etc. |
Tolerance | +/-0.002mm, or Customized | Roughness | Ra0.2-Ra3.2 , or Customized |
Surface Finish | Anodization, Plating, Passivation, Polish, Brush | Colors | Blue, Red, Black, Gold, Orange, Green, Gray, White |
Sample Service | Available | Part Name | CNC Machining Parts |
Service | Machining, Assembly, Surface Treatment, etc. | Dimensions | Customized |
Lead Time | 1-4 Weeks Depends on Requests | MOQ | 1 PCS, But Over 100PCS Is a Price Break Point |
Machining Capability | 3,4,5 Axis CNC Milling, CNC Turning, Sheet Metal | Price | Negotiable as Per Request |
Transport Package | Foam, Carton | Specification | Custom dimension |
Trademark | Custom | Origin | China |
HS Code | 84799 0571 0 | Production Capacity | 50000PCS |
Product Description
Parts Application | Industrial Parts, Bikes, Engine parts, Robotic Parts, Decoration, BMX, EDC, yoyo, CHINAMFG parts, Electronics aluminum parts, Toys parts, Gears, Car parts, 4X4 parts, Medical Parts. Oil industry parts. Audio equipment parts, Musical Instrument parts |
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Machining Tolerance | The best tolerance is +/-0.002mm, can do as per your request. | ||
Roughness | Ra0.2-Ra3.2, (as per specification) | ||
Quotation | Need to know material, quantity, surface treatment, and another special request before sending you a quotation | ||
Software Available | CAD, CHINAMFG Works, UG, CAD/CAM/CAE, PDF. | ||
Surface Finish | Matte, Glossy, Tumbling, Smooth, beadblasting. | ||
Surface Treatment | Anodization, Plating, Passivation, Polishing, Brushing. | ||
Materials Available | Aluminum, Brass, Copper, Stainless Steel, Titanium, PVC, ABS, PEEK, Nylon, Delrin, Acrylic, Steel | ||
Inspection instruments | Height Gauge, CMM, Caliper, Electronics Scale, Micrometer/Microcaliper, Gage Blocks, Pin Gauge. | ||
Service Available | 1. CNC machining, CNC milling, CNC turning, Sheet Metal, Laser cutting, 2. Assemble (Using press fit or other technology), 3. Packing for “ready to sale” products, 4. Customized Packaging, 5. Relative accessory purchasing. |
Sample Parts Show
Why Choose us
Our Equipments
Test Report Sample
Certifications
Our Package
FAQ
Q1. Are you a genuine manufacturer? | |||
Yes, all the products are produced in our ISO9001:2015 certified factory; We are also a company registered by China Customs with the right to export and import. | |||
Q2. What should I offer to get your quotation? | |||
Please offer us your detailed information for the product, such as drawings with 2D/3D by software Pro/E, Auto CAD, SolidWorks, UG etc; as well as materials, surface treatment, quantity, package. Any special requirements should be highlighted especially for tolerance. | |||
Q3. Can we get a complete product besides CNC parts? | |||
To some extent, yes, we can. But firstly we need assess feasibility. | |||
Q4. What’s your top process tolerance? | |||
Now our top process tolerance is ± 0.005mm. | |||
Q5. What are your sample policy and trade/payment terms? | |||
We can offer the free samples with total value less than USD10; while the buyers should bear shipping cost and import VAT. | |||
Ex-works, FOB ZheJiang /HangZhou, CIF etc. would be OK for us. | |||
As for the payment, small value is recommended by Paypal or Western Union; larger amount by T/T, 50% as deposit, 50% before shipment. | |||
Q6. How about the warranty? | |||
The warranty is for 1 year. As you know, our CNC parts have a long lifespan except for damaged by operating inappropriately. | |||
Q7. What’s your policy for RMA? | |||
All defective products should be confirmed by us based on the customers’ RMA list and photos first, then we’d like to refund the money or compensate the goods by free of charge accordingly. | |||
Q8. I want to keep our design in confidence; can we CHINAMFG NDA? | |||
Sure, to protect customers’ profit is our obligatory responsibility, signed NDA would be valid to both of us. | |||
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What benefit we can get from you? | |||
1) Competitive price | |||
2) High quality control : 100% full inspection before shipment | |||
3) High precision, tolerance can be ± 0.005mm | |||
4) Fast lead time (5-7days for samples, 12-15 days for mass production) | |||
5) Non-standard//OEM//customized service provided | |||
6) No MOQ, small QTY is acceptable. | |||
7) Factory ISO 9001 certification, ROHS material used | |||
9) Professional export packing: separate Blister plastic box or Bubble Wrap/Pearl Wool +Carton+ Wooden Case, keep no scratch and damage |
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Standard: | GB |
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Surface Treatment: | Anodizing, Painting, Phosphating, Passivation… |
Customization: | Yes |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What environmental factors should be considered when using XL pulleys outdoors?
When using XL pulleys outdoors, several environmental factors should be taken into consideration. Here is a detailed explanation of the factors that should be considered:
1. Moisture and Water Exposure:
Outdoor environments often expose XL pulleys to moisture and water, such as rain, humidity, or even direct water contact. It is crucial to consider the pulleys’ resistance to corrosion and rust in such conditions. Choosing pulleys made from materials with high corrosion resistance, such as stainless steel or coated alloys, can help prevent damage and ensure long-term performance.
2. Temperature Variations:
Outdoor environments may subject XL pulleys to temperature variations, including extreme heat or cold. Different materials exhibit varying thermal properties, so selecting pulleys with suitable temperature resistance is essential. Pulleys made from materials that can withstand the anticipated temperature range will help prevent deformation, cracking, or premature wear due to thermal expansion or contraction.
3. UV Radiation:
XL pulleys used outdoors are exposed to ultraviolet (UV) radiation from sunlight. Prolonged exposure to UV radiation can cause material degradation, discoloration, or loss of mechanical properties. Choosing pulleys with UV-resistant coatings or materials that are specifically formulated to withstand UV radiation can mitigate these effects and ensure the longevity and performance of the pulleys.
4. Dust and Particulate Matter:
Outdoor environments often contain dust, dirt, and other particulate matter that can accumulate on XL pulleys. The presence of debris can lead to increased friction, wear, and decreased performance. Choosing pulleys with smooth surfaces, effective seals, or protective covers can help minimize the ingress of dust and particulate matter, reducing the risk of damage and maintaining optimal operation.
5. Chemical Exposure:
In certain outdoor applications, XL pulleys may come into contact with chemicals, such as solvents, cleaning agents, or environmental pollutants. It is crucial to consider the chemical compatibility of the pulley materials with the substances present in the environment. Selecting pulleys made from chemically resistant materials or applying protective coatings can prevent chemical reactions, degradation, or premature failure.
6. Vibrations and Mechanical Stresses:
Outdoor environments may subject XL pulleys to vibrations and mechanical stresses caused by factors like wind, machinery vibrations, or uneven terrain. It is important to ensure that the pulleys are designed and installed to withstand these forces. Reinforcing the pulleys with appropriate structural features, such as additional ribs or thicker walls, can enhance their durability and prevent mechanical failures.
7. Maintenance and Inspection:
Outdoor XL pulleys may require more frequent maintenance and inspection compared to indoor applications. Regular cleaning, lubrication, and inspection of the pulleys can help identify and address any environmental damage or wear in a timely manner. Implementing a maintenance schedule and following manufacturer-recommended guidelines will ensure the pulleys remain in optimal condition.
By considering these environmental factors when using XL pulleys outdoors, it is possible to select pulleys that are specifically designed and constructed to withstand the challenges posed by the outdoor environment. This ensures reliable performance, longevity, and minimal downtime in outdoor applications.
How does the size of an XL pulley impact its load-bearing capacity?
The size of an XL pulley plays a significant role in determining its load-bearing capacity. Here’s how the size of an XL pulley impacts its load-bearing capacity:
1. Surface Area:
The size of the pulley affects the surface area over which the force is distributed. Larger pulleys generally have a larger surface area, allowing for better force distribution and reducing the stress concentration on the pulley. This increased surface area helps in handling higher loads and reduces the risk of pulley failure.
2. Moment Arm:
The size of the pulley also affects the moment arm, which is the perpendicular distance from the center of the pulley to the line of action of the force. A larger pulley typically has a longer moment arm, resulting in a larger torque or moment applied to the pulley. This increased torque capacity allows the pulley to handle higher loads without experiencing excessive deflection or failure.
3. Tooth Engagement:
XL pulleys transmit power through the engagement of their teeth with the corresponding teeth on the timing belt. The size of the pulley determines the number of teeth and the contact area between the pulley and the belt. A larger pulley with more teeth provides increased contact area and better tooth engagement, resulting in improved load-bearing capacity and power transmission efficiency.
4. Material Strength:
The size of the pulley can also impact the selection of materials with appropriate strength properties. Larger pulleys may require materials with higher strength to withstand the increased loads. The choice of materials with adequate tensile strength, fatigue resistance, and durability becomes crucial in ensuring the load-bearing capacity of the pulley.
5. Speed and Torque:
The size of the pulley influences the speed and torque characteristics of the system. Larger pulleys can accommodate larger belts, resulting in increased belt contact surface and improved power transmission. This allows for higher torque transfer capabilities, enabling the pulley to handle heavier loads.
It’s important to note that while larger pulleys generally have higher load-bearing capacities, other factors such as material properties, design considerations, and proper installation also influence the overall load capacity of the pulley system. Therefore, it is essential to consult the manufacturer’s guidelines and engineering calculations to determine the appropriate pulley size and ensure safe operation under the desired load conditions.
In which applications and industries are XL pulleys commonly used?
XL pulleys find extensive use in various applications and industries that require precise motion control and power transmission. Here are some common applications and industries where XL pulleys are commonly employed:
1. Robotics:
XL pulleys are utilized in robotic systems for precise positioning and movement control of robot arms, grippers, and other robotic components. They enable accurate and synchronized motion, allowing robots to perform complex tasks with precision.
2. CNC Machines:
CNC (Computer Numerical Control) machines, such as milling machines and lathes, rely on XL pulleys for precise control of spindle speed and tool positioning. The accurate motion provided by XL pulleys ensures high-quality machining and dimensional accuracy in CNC operations.
3. 3D Printers:
XL pulleys are commonly used in 3D printers to control the movement of the print head and the positioning of the build platform. The precise motion control facilitated by XL pulleys contributes to the accuracy and fine detail of the printed objects.
4. Automated Systems:
XL pulleys are employed in various automated systems, including conveyor systems, packaging machinery, assembly lines, and material handling equipment. These systems require synchronized and precise motion to ensure efficient and accurate operation.
5. Industrial Machinery:
In industrial settings, XL pulleys are used in a wide range of machinery, such as textile machines, printing presses, woodworking equipment, and industrial automation systems. They provide reliable power transmission and motion control in these demanding applications.
6. Automotive Industry:
XL pulleys are utilized in automotive applications, including engine timing systems, accessory drives, and power steering systems. The precise control and synchronization offered by XL pulleys contribute to efficient and reliable operation of these automotive components.
7. Medical Devices:
In the medical field, XL pulleys are found in equipment such as diagnostic machines, laboratory automation systems, and surgical instruments. They enable accurate movement and positioning, ensuring the precision required for medical procedures and diagnostics.
8. Aerospace and Defense:
XL pulleys are used in aerospace and defense applications, such as satellite positioning systems, guidance systems, and unmanned aerial vehicles (UAVs). The reliable motion control provided by XL pulleys is crucial for the accurate operation of these aerospace and defense systems.
9. Research and Development:
In research and development laboratories, XL pulleys are employed in experimental setups, prototyping systems, and testing equipment. Their precise motion control capabilities support the development and validation of new technologies and products.
In summary, XL pulleys are commonly used in applications and industries that require precise motion control and power transmission. Their versatility and reliability make them suitable for a wide range of applications, from robotics and CNC machines to 3D printers, automated systems, automotive components, medical devices, aerospace, and research and development.
editor by CX
2024-04-11