Product Description
High Precision CNC Machining Large Diameter Aluminum/Steel Timing Belt Pulley
Main Materials
| Aluminum Alloy | ZL101, ZL101A, ZL102, ZL104, ZL108, ZL118, ZL203, ADC5, ADC6, ADC10, ADC12, A356, A356.2, A380, A383, A360, A535, A319, A369, AlSi7Mg, AlSi9Mg, AlSi10Mg, AlSi12 |
| Zinc Alloy | Zamark 3, Zamark 4, Zamark 5, Zamark 6, 7, 8 |
| Forging & Profile Aluminum | 6061, 6063, 6082, 7075 |
| OEM Materials | HT200, HT250, HT300 QT450, QT500, QT600, QT700 |
| Q195, Q235, Q345 (Q355), SPCC, SPEC, DC04, DC01, 15#, 18#, 20#, 30#, 35#, 45#, 50# 20Mn, 20Cr, 20CrNi, 30Cr, 35CrMo, 40CrMo, 42CrMo |
|
| 201, 303, 304, 316, 316L | |
| POM, PP, PC, ABS, ASA, PA6, PA66 |
ZheJiang (HangZhou) Xihu (West Lake) Dis.xin Metal Products Co.,Ltd is specialized in the production of aluminum die casting, zinc alloy die casting, and aluminum lightweight production. With 15+years experience, we always provide the best die casting parts to customers, and now we also develop the lightweight process successfully and obtain many national patents.
Our products are widely used in automobile, medical, power Industry, electrical appliance, construction, high-speed railway and so on. And we have exported to Japan, Germany, USA, Canada, Australia and many countries.
Great advantages as a manufacturer:
Firstly, we have fixed material partner supplying us the good quality original material and assistant us to research & develop new material.
Secondly, we have our own design and production team of moulds/tooling, which is very cost-effective for moulds/tooling change or optimize.
Finally we can offer Supply Chain Service with time & costs saved from design, casting, precision CNC machining, finishing to the final assembled products with shipment service to you. About our capacity we could make 6000tons at least every year, and make the parts from 0.005kg~15kg according to your drawings and samples.
Squeeze Casting as liquid-metal forging, is a process by which molten metal solidifies under pressure within closed dies positioned between the plates of a hydraulic press.The applied pressure and instant contact of the molten metal with the die surface produce a rapid heat transfer condition that yields a pore-free fine-grain casting with mechanical properties approaching those of a wrought product. The squeeze casting process is easily automated to produce near-net to net shape high-quality components.
Main Materials:
A356,A356.2,A319S,AlSi9Mg, ZL104, ZL118
Advantage:
1) Good roughness like die casting & precision casting;
2) Parts with high-accuracy and tolerance like die casting & precision casting;
3) No more material costs and extra machining, much better than forging;
4) Can be T6 treatment, better than die casting, and like forging;
5) Parts with High Sealing Property as with almost no pores;
6) High mechanical property like forging, better than investment casting or sand casting;
FAQ
Q.1:Can we get your free samples?
A. For the samples in our stocksize, sure, we’d love to provide you for free to test the quality, but hope you can bear the Freight cost.
B. For the customized samples, we can also open a new mould as your requests, but hope you can bear this samples cost.
Q.2:What is the normal lead time?
A. For stock products, we will send goods to you within 1~7days after receiving your payment.
B. For mass production, lead time is around 30~40days, and longer if need open new mould.
Q.3: What shipping tools you use for different orders shipment?
A. For small trial order,FEDEX, DHL, UPS, TNT etc can be provided.
B. For larger order,we can arrange shipment by sea or by air according to your requirement.
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| Die Casting Machine Type: | Cold Chamber Die Casting Machine |
|---|---|
| Die Casting Method: | Precision Die Casting |
| Application: | Agricultural Machinery Parts |
| Machining: | CNC Machining |
| Material: | Aluminum Alloy |
| Surface Preparation: | Deburring |
| Samples: |
US$ 3/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What environmental factors should be considered when using XL pulleys outdoors?
When using XL pulleys outdoors, several environmental factors should be taken into consideration. Here is a detailed explanation of the factors that should be considered:
1. Moisture and Water Exposure:
Outdoor environments often expose XL pulleys to moisture and water, such as rain, humidity, or even direct water contact. It is crucial to consider the pulleys’ resistance to corrosion and rust in such conditions. Choosing pulleys made from materials with high corrosion resistance, such as stainless steel or coated alloys, can help prevent damage and ensure long-term performance.
2. Temperature Variations:
Outdoor environments may subject XL pulleys to temperature variations, including extreme heat or cold. Different materials exhibit varying thermal properties, so selecting pulleys with suitable temperature resistance is essential. Pulleys made from materials that can withstand the anticipated temperature range will help prevent deformation, cracking, or premature wear due to thermal expansion or contraction.
3. UV Radiation:
XL pulleys used outdoors are exposed to ultraviolet (UV) radiation from sunlight. Prolonged exposure to UV radiation can cause material degradation, discoloration, or loss of mechanical properties. Choosing pulleys with UV-resistant coatings or materials that are specifically formulated to withstand UV radiation can mitigate these effects and ensure the longevity and performance of the pulleys.
4. Dust and Particulate Matter:
Outdoor environments often contain dust, dirt, and other particulate matter that can accumulate on XL pulleys. The presence of debris can lead to increased friction, wear, and decreased performance. Choosing pulleys with smooth surfaces, effective seals, or protective covers can help minimize the ingress of dust and particulate matter, reducing the risk of damage and maintaining optimal operation.
5. Chemical Exposure:
In certain outdoor applications, XL pulleys may come into contact with chemicals, such as solvents, cleaning agents, or environmental pollutants. It is crucial to consider the chemical compatibility of the pulley materials with the substances present in the environment. Selecting pulleys made from chemically resistant materials or applying protective coatings can prevent chemical reactions, degradation, or premature failure.
6. Vibrations and Mechanical Stresses:
Outdoor environments may subject XL pulleys to vibrations and mechanical stresses caused by factors like wind, machinery vibrations, or uneven terrain. It is important to ensure that the pulleys are designed and installed to withstand these forces. Reinforcing the pulleys with appropriate structural features, such as additional ribs or thicker walls, can enhance their durability and prevent mechanical failures.
7. Maintenance and Inspection:
Outdoor XL pulleys may require more frequent maintenance and inspection compared to indoor applications. Regular cleaning, lubrication, and inspection of the pulleys can help identify and address any environmental damage or wear in a timely manner. Implementing a maintenance schedule and following manufacturer-recommended guidelines will ensure the pulleys remain in optimal condition.
By considering these environmental factors when using XL pulleys outdoors, it is possible to select pulleys that are specifically designed and constructed to withstand the challenges posed by the outdoor environment. This ensures reliable performance, longevity, and minimal downtime in outdoor applications.
How does the tooth profile of XL pulleys contribute to their performance?
The tooth profile of XL pulleys plays a crucial role in determining their performance in power transmission systems. Here’s a detailed explanation of how the tooth profile contributes to their performance:
1. Efficient Power Transmission:
The tooth profile of XL pulleys is designed to engage with the corresponding teeth on the timing belt. This positive engagement ensures efficient power transmission by minimizing slippage and maximizing the transfer of rotational motion. The tooth profile allows for a large contact area between the pulley and the belt, enabling effective torque transfer and minimizing energy losses.
2. Accurate and Repeatable Positioning:
The tooth profile of XL pulleys enables accurate and repeatable positioning in motion control systems. The teeth on the pulley mesh precisely with the teeth on the timing belt, providing precise angular displacement and positioning control. This tooth engagement allows for reliable and consistent positioning, making XL pulleys suitable for applications that require high positional accuracy, such as robotics and CNC machines.
3. Reduced Backlash:
The tooth profile of XL pulleys helps reduce backlash, which is the play or clearance between the teeth of the pulley and the belt. Backlash can introduce inaccuracies and vibrations in the power transmission system. The tooth profile of XL pulleys minimizes backlash by ensuring a close fit with the timing belt teeth, resulting in smoother operation, improved precision, and reduced mechanical vibrations.
4. Load Distribution:
The tooth profile of XL pulleys allows for effective load distribution along the width of the belt. As torque is transmitted from the pulley to the belt, the tooth profile ensures that the load is evenly distributed across the belt’s width. This load distribution helps prevent concentrated stress points and excessive wear on specific areas, leading to improved durability and longevity of the pulley and belt.
5. Noise Reduction:
XL pulleys with well-designed tooth profiles contribute to reduced noise levels during operation. The tooth engagement and smooth meshing between the pulley and the timing belt minimize vibration and noise generation. This advantage is particularly important in applications that require low noise levels, such as medical equipment, office machinery, and audiovisual systems.
Overall, the tooth profile of XL pulleys significantly impacts their performance by enabling efficient power transmission, precise positioning, reduced backlash, even load distribution, and noise reduction. Manufacturers carefully design the tooth profiles of XL pulleys to optimize these performance characteristics for various applications and operating conditions.
In which applications and industries are XL pulleys commonly used?
XL pulleys find extensive use in various applications and industries that require precise motion control and power transmission. Here are some common applications and industries where XL pulleys are commonly employed:
1. Robotics:
XL pulleys are utilized in robotic systems for precise positioning and movement control of robot arms, grippers, and other robotic components. They enable accurate and synchronized motion, allowing robots to perform complex tasks with precision.
2. CNC Machines:
CNC (Computer Numerical Control) machines, such as milling machines and lathes, rely on XL pulleys for precise control of spindle speed and tool positioning. The accurate motion provided by XL pulleys ensures high-quality machining and dimensional accuracy in CNC operations.
3. 3D Printers:
XL pulleys are commonly used in 3D printers to control the movement of the print head and the positioning of the build platform. The precise motion control facilitated by XL pulleys contributes to the accuracy and fine detail of the printed objects.
4. Automated Systems:
XL pulleys are employed in various automated systems, including conveyor systems, packaging machinery, assembly lines, and material handling equipment. These systems require synchronized and precise motion to ensure efficient and accurate operation.
5. Industrial Machinery:
In industrial settings, XL pulleys are used in a wide range of machinery, such as textile machines, printing presses, woodworking equipment, and industrial automation systems. They provide reliable power transmission and motion control in these demanding applications.
6. Automotive Industry:
XL pulleys are utilized in automotive applications, including engine timing systems, accessory drives, and power steering systems. The precise control and synchronization offered by XL pulleys contribute to efficient and reliable operation of these automotive components.
7. Medical Devices:
In the medical field, XL pulleys are found in equipment such as diagnostic machines, laboratory automation systems, and surgical instruments. They enable accurate movement and positioning, ensuring the precision required for medical procedures and diagnostics.
8. Aerospace and Defense:
XL pulleys are used in aerospace and defense applications, such as satellite positioning systems, guidance systems, and unmanned aerial vehicles (UAVs). The reliable motion control provided by XL pulleys is crucial for the accurate operation of these aerospace and defense systems.
9. Research and Development:
In research and development laboratories, XL pulleys are employed in experimental setups, prototyping systems, and testing equipment. Their precise motion control capabilities support the development and validation of new technologies and products.
In summary, XL pulleys are commonly used in applications and industries that require precise motion control and power transmission. Their versatility and reliability make them suitable for a wide range of applications, from robotics and CNC machines to 3D printers, automated systems, automotive components, medical devices, aerospace, and research and development.
editor by CX
2024-04-17