Product Description
| Model NO. | Custom Parts | Application | Fastener, Auto and Motorcycle Accessories, Hardware Tool, Machinery Accessory |
| Standard | GB, EN, China GB Code, JIS Code, TEMA, ASME | Surface Treatment | Anodizing |
| Production Type | Mass Production | Machining Method | CNC Machining |
| Material | Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron | Drawing Type | Dwg, Dxf, Step, Iges, Pdf, STP, etc. |
| Tolerance | +/-0.002mm, or Customized | Roughness | Ra0.2-Ra3.2 , or Customized |
| Surface Finish | Anodization, Plating, Passivation, Polish, Brush | Colors | Blue, Red, Black, Gold, Orange, Green, Gray, White |
| Sample Service | Available | Part Name | CNC Machining Parts |
| Service | Machining, Assembly, Surface Treatment, etc. | Dimensions | Customized |
| Lead Time | 1-4 Weeks Depends on Requests | MOQ | 1 PCS, But Over 100PCS Is a Price Break Point |
| Machining Capability | 3,4,5 Axis CNC Milling, CNC Turning, Sheet Metal | Price | Negotiable as Per Request |
| Transport Package | Foam, Carton | Specification | Custom dimension |
| Trademark | Custom | Origin | China |
| HS Code | 84799 0571 0 | Production Capacity | 50000PCS |
Product Description
| Parts Application | Industrial Parts, Bikes, Engine parts, Robotic Parts, Decoration, BMX, EDC, yoyo, CHINAMFG parts, Electronics aluminum parts, Toys parts, Gears, Car parts, 4X4 parts, Medical Parts. Oil industry parts. Audio equipment parts, Musical Instrument parts |
||
| Machining Tolerance | The best tolerance is +/-0.002mm, can do as per your request. | ||
| Roughness | Ra0.2-Ra3.2, (as per specification) | ||
| Quotation | Need to know material, quantity, surface treatment, and another special request before sending you a quotation | ||
| Software Available | CAD, CHINAMFG Works, UG, CAD/CAM/CAE, PDF. | ||
| Surface Finish | Matte, Glossy, Tumbling, Smooth, beadblasting. | ||
| Surface Treatment | Anodization, Plating, Passivation, Polishing, Brushing. | ||
| Materials Available | Aluminum, Brass, Copper, Stainless Steel, Titanium, PVC, ABS, PEEK, Nylon, Delrin, Acrylic, Steel | ||
| Inspection instruments | Height Gauge, CMM, Caliper, Electronics Scale, Micrometer/Microcaliper, Gage Blocks, Pin Gauge. | ||
| Service Available | 1. CNC machining, CNC milling, CNC turning, Sheet Metal, Laser cutting, 2. Assemble (Using press fit or other technology), 3. Packing for “ready to sale” products, 4. Customized Packaging, 5. Relative accessory purchasing. |
||
Sample Parts Show
Why Choose us
Our Equipments
Test Report Sample
Certifications
Our Package
FAQ
| Q1. Are you a genuine manufacturer? | |||
| Yes, all the products are produced in our ISO9001:2015 certified factory; We are also a company registered by China Customs with the right to export and import. | |||
| Q2. What should I offer to get your quotation? | |||
| Please offer us your detailed information for the product, such as drawings with 2D/3D by software Pro/E, Auto CAD, SolidWorks, UG etc; as well as materials, surface treatment, quantity, package. Any special requirements should be highlighted especially for tolerance. | |||
| Q3. Can we get a complete product besides CNC parts? | |||
| To some extent, yes, we can. But firstly we need assess feasibility. | |||
| Q4. What’s your top process tolerance? | |||
| Now our top process tolerance is ± 0.005mm. | |||
| Q5. What are your sample policy and trade/payment terms? | |||
| We can offer the free samples with total value less than USD10; while the buyers should bear shipping cost and import VAT. | |||
| Ex-works, FOB ZheJiang /HangZhou, CIF etc. would be OK for us. | |||
| As for the payment, small value is recommended by Paypal or Western Union; larger amount by T/T, 50% as deposit, 50% before shipment. | |||
| Q6. How about the warranty? | |||
| The warranty is for 1 year. As you know, our CNC parts have a long lifespan except for damaged by operating inappropriately. | |||
| Q7. What’s your policy for RMA? | |||
| All defective products should be confirmed by us based on the customers’ RMA list and photos first, then we’d like to refund the money or compensate the goods by free of charge accordingly. | |||
| Q8. I want to keep our design in confidence; can we CHINAMFG NDA? | |||
| Sure, to protect customers’ profit is our obligatory responsibility, signed NDA would be valid to both of us. | |||
| . | |||
| What benefit we can get from you? | |||
| 1) Competitive price | |||
| 2) High quality control : 100% full inspection before shipment | |||
| 3) High precision, tolerance can be ± 0.005mm | |||
| 4) Fast lead time (5-7days for samples, 12-15 days for mass production) | |||
| 5) Non-standard//OEM//customized service provided | |||
| 6) No MOQ, small QTY is acceptable. | |||
| 7) Factory ISO 9001 certification, ROHS material used | |||
| 9) Professional export packing: separate Blister plastic box or Bubble Wrap/Pearl Wool +Carton+ Wooden Case, keep no scratch and damage |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard: | GB |
|---|---|
| Surface Treatment: | Anodizing, Painting, Phosphating, Passivation… |
| Customization: | Yes |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can XL pulleys be integrated into existing mechanical systems for upgrades?
Yes, XL pulleys can be integrated into existing mechanical systems for upgrades. Here is a detailed explanation of the integration process and the benefits of upgrading with XL pulleys:
1. Compatibility:
XL pulleys are designed to be compatible with standard timing belts, making them suitable for integration into existing systems that utilize timing belt drives. The pulleys are available in various sizes and tooth profiles, allowing for easy replacement and compatibility with different belt lengths and widths.
2. Improved Performance:
Integrating XL pulleys into an existing mechanical system can lead to improved performance. XL pulleys offer advantages such as higher torque capacity, increased speed capabilities, and better power transmission efficiency compared to smaller pulley sizes. Upgrading to XL pulleys can enhance the system’s overall performance, allowing for higher loads, faster speeds, and improved efficiency.
3. Enhanced System Precision:
XL pulleys are known for their precise tooth profiles and accurate dimensional control. By integrating XL pulleys, the system can benefit from improved positional accuracy and reduced backlash. This is particularly important in applications where precise positioning or synchronization is crucial, such as CNC machines, robotics, or high-precision conveyors.
4. Customization Options:
XL pulleys offer customization options, allowing them to be tailored to specific system requirements. Manufacturers can modify pulley dimensions, bore sizes, keyway configurations, or tooth profiles to match the existing system’s needs. This customization capability ensures a seamless integration into the system without the need for significant modifications or adaptations.
5. Cost-Effective Upgrade:
Integrating XL pulleys into an existing mechanical system can be a cost-effective upgrade option. Since the system’s core components, such as the shafts and bearings, remain unchanged, the upgrade primarily involves replacing the existing pulleys with XL pulleys. This reduces the cost and complexity associated with a complete system overhaul while still providing significant performance improvements.
6. Ease of Installation:
The integration of XL pulleys into existing systems is relatively straightforward. The process typically involves removing the old pulleys and replacing them with the new XL pulleys. As long as the pulley dimensions and tooth profiles are compatible, installation can be completed with basic tools and minimal downtime.
7. System Scalability:
XL pulleys offer scalability options, allowing for future system expansions or modifications. If the mechanical system requires capacity upgrades or changes in operating conditions, integrating XL pulleys provides flexibility for system scalability. Additional pulleys can be easily added or replaced to accommodate the evolving needs of the system.
In summary, XL pulleys can be successfully integrated into existing mechanical systems for upgrades. The compatibility, improved performance, enhanced precision, customization options, cost-effectiveness, ease of installation, and system scalability make XL pulleys a viable choice for upgrading mechanical systems to achieve better performance, efficiency, and adaptability.
What maintenance practices should be followed to ensure the longevity of XL pulleys?
To ensure the longevity of XL pulleys, it is important to follow proper maintenance practices. Here are some key practices to consider:
1. Regular Inspection:
Perform regular visual inspections of the XL pulleys to check for any signs of wear, damage, or misalignment. Look for worn-out or damaged teeth, cracks, or excessive wear on the pulley surfaces. Inspect the pulleys for proper alignment and ensure that they are securely mounted.
2. Belt Tension:
Maintain the proper tension in the timing belt that is used with the XL pulleys. Incorrect belt tension can cause slippage, premature wear, and reduced power transmission efficiency. Follow the manufacturer’s guidelines or specifications to determine the correct tension for the specific application and adjust it accordingly.
3. Lubrication:
XL pulleys typically do not require lubrication as they are designed for dry operation. However, in some cases, the manufacturer may recommend specific lubrication practices for certain applications. If lubrication is required, use the recommended lubricant and follow the manufacturer’s instructions carefully.
4. Cleaning:
Keep the XL pulleys clean and free from debris, dust, or other contaminants. Regularly clean the pulleys using a soft brush or cloth to remove any build-up that may affect their performance or cause premature wear.
5. Environmental Considerations:
Consider the operating environment of the XL pulleys and take appropriate measures to protect them. In harsh or corrosive environments, use pulleys made from materials that are resistant to corrosion or degradation. Implement protective measures such as covers or enclosures to shield the pulleys from exposure to dirt, moisture, or chemicals.
6. Replacement:
If any signs of significant wear, damage, or deformation are observed during inspections, consider replacing the XL pulleys promptly. Continuing to use worn-out or damaged pulleys can lead to reduced performance, increased risk of failure, and potential damage to other components in the power transmission system.
It is important to consult the manufacturer’s guidelines and recommendations for specific maintenance practices for the XL pulleys used in your application. Following the recommended maintenance practices will help ensure the longevity, reliability, and optimal performance of the XL pulleys in power transmission systems.
Can you explain the key characteristics and specifications of XL pulleys?
XL pulleys have specific characteristics and specifications that are important to understand for their proper selection and use. Here are the key details:
1. Tooth Profile:
XL pulleys have a tooth profile designed to work with XL timing belts. The tooth profile is trapezoidal in shape, with specific dimensions and angles to ensure precise engagement with the corresponding teeth on the timing belt.
2. Pitch Size:
The pitch size of an XL pulley refers to the distance between adjacent tooth centers. XL pulleys have a standardized pitch size of 0.200 inches (5.08 mm). This pitch size ensures compatibility with XL timing belts of the same pitch, allowing for easy interchangeability.
3. Belt Width Compatibility:
XL pulleys are designed to accommodate XL timing belts of specific widths. The belt width is determined by the application requirements and load considerations. XL pulleys are available in various groove widths to match the corresponding XL timing belt width, ensuring proper belt engagement and power transmission.
4. Material and Construction:
XL pulleys are commonly made from materials such as aluminum, steel, or plastic. The choice of material depends on factors like the application requirements, load capacity, and cost considerations. The pulleys are precision-machined to ensure accurate tooth profiles, smooth operation, and reliable performance.
5. Number of Teeth:
The number of teeth on an XL pulley determines the speed ratio and the positioning accuracy of the motion control system. The number of teeth can vary depending on the specific application requirements and the desired speed and torque ratios.
6. Flange Options:
XL pulleys may come with flanges on one or both sides. Flanges provide additional support to the timing belt, preventing it from slipping off the pulley during operation. The presence and configuration of flanges depend on the specific application needs and the desired level of belt stability.
7. Application Range:
XL pulleys are suitable for applications that require precise motion control, such as robotics, CNC machines, 3D printers, and other automated systems. They can handle moderate to high torque requirements and operate at various speeds, depending on the specific pulley size, material, and construction.
8. Interchangeability:
Due to standardized pitch sizes and tooth profiles, XL pulleys from different manufacturers are interchangeable with XL timing belts of the same specifications. This interchangeability simplifies replacement, maintenance, and system upgrades.
Understanding these key characteristics and specifications of XL pulleys is essential for selecting the right pulley for a given application, ensuring proper power transmission, and achieving accurate motion control.
editor by CX
2024-04-03